Industry:

Food

Technical Specifications:
  • Capacity - 900 kg/hr (2 cooking kettles) Customizable
  • Pouch Packer Capacity Payload - 60 pouch/min 20 kg
  • Palletizer Capacity Payload - 18-25 cases/min (for 18 pouches/case) 100 kg
  • Footprint - Customizable

Cybernetik’s Ready to Eat Food Processing Automation is a fast and efficient industrial cooking solution. The system is designed to retain the nutritional value and flavours of ready to eat meals, minimize material burn on during cooking, and loss during power outages. Its recipe selection system enables precise ingredient addition for making multiple RTE products. Apart from the cooking machinery, the setup includes holding and packaging equipment.

Operations of the food processing line start with a buggy that loads ingredients into the cooking kettle via a buggy lifter and tipper. The system operates as per the selected recipe. A tilting kettle is available for specific operations such as tadka addition. A buffer tank downstream of the kettles prevents wastage during power outages. The food processing automation incorporates a retort to extend shelf life of ready to eat products. A pouch packer for the line allows immediate packaging. An alternative line uses a soaking silo before the actual cooking machinery for as-required pre-processing.

Project Video

Cybernetik Solution

  • Optimization: Semi-automatic system, rapid pressure cooking, option to provide tadka adhering to Indian cuisine, and recipe based minor ingredient addition.
  • Minimum Wastage: Agitators prevent burn-on of material, insulated storage in buffer tank minimizes product loss, and post-cooking retort treatment extends shelf life.
  • Hygiene: cGMP built, SS304/315 construction, CIP integration, and non-stick surface.
  • Safety: Interlocks, limit switches, sensors, pressure release valves, and vents.
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