Technical Specifications:
  • Capacity- 60 parts/hr
  • Product- Artillery Shell
  • Product Dimensions- Max 1000 (L) x 200 (d) mm
    Min 400 (L) x 100 (d) mm
  • Product Weight- Up to 35 kg
  • Product MOC- MS
  • Compressed Air- 5 to 7 bar
  • Footprint-

Cybernetik’s Artillery Shell Surface Treatment System is a fully-automated, self- contained, and continuously operating set up for passivation of MS shell surfaces through phosphating. The solution consists of a series of tanks for carrying out sequential operations that deliver a hard, contiguous, and electrically non-conductive surface coating. Phosphating boosts the corrosion and wear resistance, lubricative properties, and adhesion of the shell surface.

Operator uses the loading manipulator to enter the products in batches of five into the artillery shell surface treatment system. Transporters then shift the products to and from multiple tanks to execute various operations viz. degreasing, derusting, activation, phosphating, chromating, sealing, and drying with hot and cold water rinses in between most of these processes. While degreasing and derusting prepare the surface for phosphating, chromating cuts the porosity of the phosphate layer to improve the overall corrosion resistance. Tanks are equipped with dedicated pumps and jackets for fluid recirculation and temperature regulation. Post phosphating, operator unloads the finished products via an unloading manipulator.

Cybernetik Solution

  • End-to-End Automation: Self-contained, continuous, and fully automated surface passivation system.
  • Traceability: SCADA system for recipe management, data logging, and report generation.
  • Operational Continuity: Overhead transporters automatically shift products across process tanks.
  • Ergonomics: Loading and unloading manipulators with a user-friendly HMI interface.
  • Safety: Integrated system interlocks and emergency stop mechanisms.
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