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Robotic Solutions – Palletizers, Erectors, and more.

Cybernetik’s ROBO equipment handle diverse operations from pick-place and packing to palletizing and stretch wrapping.

Cybernetik Technologies’ ROBO equipment handle diverse operations from pick-place and packing to palletizing and stretch wrapping. Cybernetik's Robotic Solutions, as demonstrated in their Robotic Pick and Place case study, provide cutting-edge automation technology that enables precise and efficient handling of products, optimizing production processes for various industrial applications.

Bag Palletizer

Carton Palletizer

Drum Palletizer

Pail Palletizer

Robotic Carton Packer for Bottles

Robotic Carton Packer for Pouches

Robotic Case Erector

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Cybernetik Technologies is a leading maker of packaging solutions that include Robotic Palletizers as a crucial element. Robotic Palletizers are routinely used for primary and secondary packaging applications. A repetitive operation, packaging is one area in which machines hold a distinctive edge over manual labour.

Following are the four types of robotic palletizers that Cybernetik Technologies makes:

  • Carton (Box) Palletizer
  • Bag Palletizer
  • Drum Palletizer
  • Pail / Bucket Palletizer

Carton Palletizer is a customized palletizer for sturdy and handle-with-care boxes. Salient features:

  • Payload: Up to 150 kg
  • Speed: Up to 7 cases/min
  • Industries
    • Food
    • Chemicals
    • Pharmaceuticals
    • Automotive
  • The Cybernetik Advantage
    • Customized pallet matrix formation 
    • Modular, purpose-built design with upstream-downstream integration
    • High Speed:
    • Servo/pneumatic end-of-arm customized grippers for high speed
    • Two (2) boxes/cartons simultaneously palletized
    • Optional automated pallet storage and dispensing system

Bag Palletizer is a complete, end-of-line palletizing solution with operational integration. Salient features:

  • Payload: Up to 100 kg
  • Speed: Up to 10 bags/min
  • Industries
      • Food
      • Pharmaceuticals
      • Detergents
      • Agro-packing
      • Plastic (Granule)
  • The Cybernetik Advantage
      • Flexibility: Automatic, end-of-arm tooling change
      • Automatic empty pallet loading-discharge in small footprint
      • Modular, purpose-built design with upstream-downstream integration
      • High Speed: Servo/pneumatic end-of-arm customized grippers
      • Optional vision system

Drum Palletizer is a Safe palletizing solution for inflammable, hazardous, and stable liquids.

  • Payload: Up to 120 kg
  • Speed: Up to 10 drums/min
  • Industries
      • Chemicals
      • Oil
      • Petrochemicals
  • The Cybernetik Advantage
      • Customized pallet matrix formation with gentle palletizing action
      • Modular, purpose-built design with upstream-downstream integration
      • Heavy-duty construction
      • High speed: Servo/Pneumatic end-of-arm customized grippers

Pail Palletizer offers an efficient pail palletizing in the required matrix formation. Salient features:

  • Payload: Up to 80 kg
  • Speed: Up to 28 pails/min
  • Industries
      • Paint
      • Thinner
      • Adhesives
      • Lubricant
      • Liquid Feed
  • The Cybernetik Advantage
      • Customized pallet matrix formation
      • Modular, purpose-built design with upstream-downstream integration
      • High Speed:
      • Servo/pneumatic end-of-arm customized grippers for high speed

Four-plus (4+) pails simultaneously palletized

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Cybernetik Technologies is among the premier deployers of robotic palletizer solutions that are customized to specific applications. Robots are inherently flexible, a feature that is very useful for tailored solutions that necessitate a great deal of effort and trial-error to get things right. 

Following are the four types of robotic palletizers that Cybernetik Technologies deploys for automation in the food, pharmaceutical, chemical, and manufacturing industries:

  • Bag Palletizer is a complete, end-of-line palletizing solution with operational integration. It handles bags, sacks, and bails.
  • Carton Palletizer is customized to deal with sturdy as well as handle-with-care boxes such as cartons, rigid boxes, and corrugated boxes. 
  • Drum Palletizer is a safe palletizing solution for stable, hazardous as well as inflammable liquids. 
  • Pail Palletizer handles pails of various sizes and formations with equal ease. 

Apart from flexibility, Cybernetik Technologies’ palletizers are deployed with the following features:

  • Customized matrix formation on pallets
  • Automated, end-of-arm tool changing
  • Seamless upstream-downstream operational integration
  • Modular design purpose-built to plant layout
  • Servo/Pneumatic end-of-arm customized grippers for high-speed applications

Our robotic palletizers are either delivered as a part of a larger solution or as a standalone solution that is integrated into another solution. Following are among the larger solutions where we deployed palletizers:

  • Integrated Pouch, Loose & Transpac Filling & Palletizing Automation for handling adhesive products that are sensitive to human touch. The solution has two separate lines converging on the carton palletizer at the end. These were the loose product and pouched products packing lines. Pouches are also packed into large container-like structures via a pick and place robot with a special tool. 
  • Pouch Packaging & Palletizing Line has multiple useful features such as broken pouch detection system and metal detector for identifying defective pouches. Then there is the vibration conveyor and horizontally staggered pouch positioning before pick-place to maximize pack density. 
  • Integrated Secondary & Tertiary Bottle Packing Solution that includes case erection, bottle packing, carton top taping, and carton palletizing. The solution is also equipped with a missing bottle detection system. 

Cybernetik Technologies deploys four different types of Robotic Palletizers for fast, accurate, and safe palletizing with integrated data track and trace. These are:

  • Carton Palletizer
  • Bag Palletizer
  • Drum Palletizer
  • Pail Palletizer 

Following are the salient features of the Robotic Palletizers deployed by Cybernetik Technologies:

  • Customizable: Designed to suit plant layout​
  • Tailored Matrix Formation ​
  • High Speed: Servo/Pneumatic end-of-arm customized Grippers ​
  • Up/down- Stream Automation​
  • Versatile: Automated Tool Changer​
  • Automatic Pallet Dispenser for Pallet size flexibility

Cybernetik Technologies’ Bag Palletizer can double up as a Drum Palletizer with an automatic tool changer. This saves the cost that would otherwise be needed to purchase and deploy a separate palletizer. 

Speeds and capacities of the different Robotic Palletizers of Cybernetik Technologies are as follows:

  • Carton Palletizer: 15 cartons / min, 150 kg payload​
  • Bag Palletizer: 10 bags / min, 50 kg payload​
  • Drum Palletizer: 10-12 drums / min, 120 kg payload​
  • Pail Palletizer: 28 pails / min, 80 kg payload

Robotic Palletizers are usually integrated into a larger setup and serve the function of end of the line packaging, usually secondary or tertiary:

  • Bag Palletizers can be downstream of automatic or semi-automatic bagging machines. 
  • Carton Palletizers are usually located after carton or case packing systems. 
  • Drum Palletizers will be downstream of drum filling or loading solutions. 
  • Pail Palletizers are normally at the end of pail loading equipment. 

Some examples where Cybernetik Technologies’ has deployed robotic palletizers as part of a larger solution include: 

  • Integrated Pouch, Loose & Bulk Filling & Palletizing Automation deals with adhesive products sensitive to touch. It has two distinct lines that meet at the carton palletizer. These are the pouched products packing and loose product lines. Another line is for bulk filling wherein pouches are packed in large containers. 
  • Pouch Packaging & Palletizing Line comes equipped with metal detection and broken pouch detection. To maximize pack density, horizontally staggered pouch positioning and vibration conveyor are employed. 
  • Integrated Secondary & Tertiary Bottle Packing Solution comprises case erection, bottle packing, carton top taping, and carton palletizing. A system for detecting missing bottles as one of the QA systems.  
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