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Powder Conveying, Bagging & Palletizing

Powder conveying, bagging, and palletizing removed a bagging bottleneck at the client’s plant. Built as a totally automatic end of line bagging solution for the chemical industry, it operates continuously with SCADA and total system integration. Accurate powder masses from multiple inlets are fed into a single outlet and the filled bags are palletized. Documentation for operator use, preventive maintenance, and spares was provided.

Project Videos

Industry

Chemicals

Schedule

6 months

Customer Requirements

  • Hygienic design.
  • Reduced assembly time.
  • Chemical-grade construction
  • Continuous powder conveying from multiple inlets to single outlet.
  • Removal of bagging bottleneck.
  • Bag data identification and logging.
  • Automatic pallet loading.
  • Complete system integration.
  • Factory acceptance test (FAT) before dispatch.
  • Documentation for operator use, preventive maintenance, and spares.

Cybernetik Solution

  • SS304 construction in the clean area.
  • Modular built.
  • Completely automatic, end of line bagging machine with loss in weight feeding.
  • Continuous powder conveying with multiple inlets and single outlet.
  • Integration of inline printers, weighing scales, and system monitoring (SCADA).
  • Automatic pallet loading with integrated 3 x 3 x 7 bag palletizing matrix.
  • Complete system integration.
  • Documentation including operator / maintenance manual, preventive maintenance guidelines, and critical as well as recommended spares list.

Scope

  • SS316 powder silos.
  • Powder conveying system with diverter valves.
  • SS316 tubular drag chain conveyor with 5 inlets and 1 outlet.
  • Integrated cleaning station.
  • Screw conveyor.
  • Loss in weight feeder.
  • Automatic bagging machine.
  • Robotic bag palletizer.
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