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Automatic Bagging of Milk Powder

Automatic milk powder bagging eliminated a bagging bottleneck and minimized human contact. Customized to fit into the existing layout with upstream-downstream integration, the solution improved speed and accuracy while creating a 1-hour buffer and enabling inline heat sealing and stitching.

Industry

Food

Brief

Automatic milk powder bagging eliminated a bagging bottleneck and minimized human contact. Customized to fit into the existing layout with upstream-downstream integration, the solution integrated inline printers, weighing scales, and system monitoring (SCADA). Automatic end of line bagging machine with loss in weight feeder provided speed and accuracy. Inline heat sealing and stitching simplified operations. Bag stacking system created a 1-hour buffer.

Schedule

4 months

Customer Requirements

  • Production rate of 1 bag per minute for 25 kg bag.
  • Hygienic design.
  • Integration into existing factory and production line.
  • Minimal human contact with milk powder.
  • Removal of bagging bottleneck.
  • Identification and data logging of bag data.
  • Factory acceptance test (FAT) before dispatch.
  • Documentation for operator use, preventive maintenance, and spares.

Cybernetik Solution

  • SS304 built.
  • Customized to fit into the existing layout with upstream and downstream integration.
  • Modular construction.
  • Completely automatic end of line bagging machine with loss in weight feeder.
  • Inline heat sealing and stitching.
  • Bag stacking system for creating a 1-hour buffer.
  • Integration of inline printers, weighing scales, and system monitoring (SCADA).

Scope

  • Screw conveyor.
  • Loss in weight feeder.
  • Automatic bagging machine.
  • SCADA system with integrated data logging and report generation.
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